BillKerler
03-21-2010, 11:24 AM
There are many C280's running with original oxygen sensors with mileage way over 150K. The sensors don't give a CEL and so they continue to be used. I have a story to tell.
My mileage dropped from 24 mpg down towards 20 mpg. The car seemed okay...no complaints except low fuel mileage.
The oxygen sensor before the cat has a huge role in determining the air/fuel ratio. The sensor AFTER the cat really only checks to verify the cat is doing its job.
I took the sensor before the cat out of the car using a crow's foot offset oxygen sensor socket. I took it to my work bench and put it in a vice. Pin #4 of the plug is + voltage output and pin 3 is - voltage output. I hooked these up to a digital voltmeter set on a 2000 millivolt range. Take a propane torch and heat the tip of the sensor...put the tip of the blue flame right on the sensor. It will take anywhere from 15 to 25 seconds for a voltage output to register on the meter. It should read as high as 1000 millivolts. When you take the heat away, the voltage should drop to zero within 1 second. Very fast response.
An oxygen sensor is a chemical electrical generator...just like the lead acid battery in your trunk is a chemical electrical generator. With the sensor, zirconium oxide on a ceramic base when heated to 662 degrees F will generate an electrical signal in the presence of oxygen...the more oxygen the LESS the output...100 millivolts is a signal to the car's computer that there is way too much air in the exhaust and so fuel injectors, get to work and dump in more fuel...pronto.
450 millivolts for an output is a perfect air/fuel type output signal from the sensor.
Mine was putting out 250 millivolts tops and worse yet, when I took the propane torch away, it took over 30 seconds for the voltage to decay down to zero...sluggish, very sluggish.
So my original sensor was telling the car computer that more fuel was needed...and when more fuel was added, the sensor did not quickly respond further confusing the car computer...well then dump in more fuel says the computer.
My spark plugs told the story...light fluffy black coating on the base. The tip was okay but yes there is evidence of over rich.
I bought a new Denso sensor (they look better built than Bosch to me) and did a bench test first. Right up to 950 millivolts within 18 seconds of flame and drops to zero instantly when the heat is taken away (the flame burns up oxygen in the air around the sensor...that's why you do this test with a propane torch instead of putting the sensor in an oven to test it at 662 degrees F).
Does the car drive better...honestly, the difference is slight. But the fuel mileage is right back up towards 25 mpg for normal driving. Pollution into the environment has to be less too.
A 20%+ fuel consumption improvement will definitely pay for the sensor over the next 100K of driving (100K miles is the sensors useful life expectancy).
My mileage dropped from 24 mpg down towards 20 mpg. The car seemed okay...no complaints except low fuel mileage.
The oxygen sensor before the cat has a huge role in determining the air/fuel ratio. The sensor AFTER the cat really only checks to verify the cat is doing its job.
I took the sensor before the cat out of the car using a crow's foot offset oxygen sensor socket. I took it to my work bench and put it in a vice. Pin #4 of the plug is + voltage output and pin 3 is - voltage output. I hooked these up to a digital voltmeter set on a 2000 millivolt range. Take a propane torch and heat the tip of the sensor...put the tip of the blue flame right on the sensor. It will take anywhere from 15 to 25 seconds for a voltage output to register on the meter. It should read as high as 1000 millivolts. When you take the heat away, the voltage should drop to zero within 1 second. Very fast response.
An oxygen sensor is a chemical electrical generator...just like the lead acid battery in your trunk is a chemical electrical generator. With the sensor, zirconium oxide on a ceramic base when heated to 662 degrees F will generate an electrical signal in the presence of oxygen...the more oxygen the LESS the output...100 millivolts is a signal to the car's computer that there is way too much air in the exhaust and so fuel injectors, get to work and dump in more fuel...pronto.
450 millivolts for an output is a perfect air/fuel type output signal from the sensor.
Mine was putting out 250 millivolts tops and worse yet, when I took the propane torch away, it took over 30 seconds for the voltage to decay down to zero...sluggish, very sluggish.
So my original sensor was telling the car computer that more fuel was needed...and when more fuel was added, the sensor did not quickly respond further confusing the car computer...well then dump in more fuel says the computer.
My spark plugs told the story...light fluffy black coating on the base. The tip was okay but yes there is evidence of over rich.
I bought a new Denso sensor (they look better built than Bosch to me) and did a bench test first. Right up to 950 millivolts within 18 seconds of flame and drops to zero instantly when the heat is taken away (the flame burns up oxygen in the air around the sensor...that's why you do this test with a propane torch instead of putting the sensor in an oven to test it at 662 degrees F).
Does the car drive better...honestly, the difference is slight. But the fuel mileage is right back up towards 25 mpg for normal driving. Pollution into the environment has to be less too.
A 20%+ fuel consumption improvement will definitely pay for the sensor over the next 100K of driving (100K miles is the sensors useful life expectancy).