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Thread: What tool to cut springs?

  1. #1
    rollinrealbig
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    What tool to cut springs?

    Please the question is simple, please keep it this way.

    I want to chop the springs, now I can pull them out and put them back in no problem ive done it before!

    my plans are to order number1 pads and cut my springs - I know I cant apply too much heat in the process so Ill take it easy. but now the question is ...

    what tool should I use ?? I do have access to an compressor @ my dads shop. Ive heard some ppl say you can hack saw them but umm ... I want to finish this year so you get the idea.

  2. #2
    i guess the person to ask would be OCKlasse. i believe he cut his springs all around and his car turned out awesome...send him a PM and see how he did it!

    Jason
    Jason

    2006 BMW 525XI (Silver Gray Metallic)
    -----------------------------------------------
    1995 C280 (Smoke Silver Metallic) - 348,900 Original Miles - SOLD March 2010
    1988 Saleen Mustang - 1 Of Only 17 - 50,514 Original Miles - SOLD June 2009


  3. #3
    rollinrealbig
    Guest
    ya hes the one to blame for my motivation!!

    Ill talk to him!

  4. #4
    hacksaw and patience
    If you can thread the needle... and if your drive can lead to Pole Position today, history may hold a place for you tomorrow.

    search. think. do. post.

  5. #5
    Senior Member
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    if you have 3 weeks, then use a hacksaw.

    if you have a chopsaw, that is your best bet. Next is die grinder.


    DO NOT USE HEAT, i.e. a cutting torch

  6. #6
    i was thinking die grinder as well...just get those safety glasses handy as sparks are SURE to be flying, HAHA.

    Jason
    Jason

    2006 BMW 525XI (Silver Gray Metallic)
    -----------------------------------------------
    1995 C280 (Smoke Silver Metallic) - 348,900 Original Miles - SOLD March 2010
    1988 Saleen Mustang - 1 Of Only 17 - 50,514 Original Miles - SOLD June 2009


  7. #7
    rollinrealbig
    Guest
    I may consider a hack saw for the good work out

    thanks guys!

  8. #8
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    with a die grinder, you can't sit there and jam thru the spring. What i did is whenever my 33 gallon compressor clicked on to fill the tank (regulator set at about 80-90psi, tank holding 145ish), i took a break and let the tank fill back up.

    I did this to avoid the spring heating up from the cutting.

  9. #9
    Senior Member
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    Originally posted by rman
    with a die grinder, you can't sit there and jam thru the spring. What i did is whenever my 33 gallon compressor clicked on to fill the tank (regulator set at about 80-90psi, tank holding 145ish), i took a break and let the tank fill back up.

    I did this to avoid the spring heating up from the cutting.
    werd rollin...use a die grinder...just take your time and don't let the spring heat up too much....can't wait to see the drop

  10. #10
    In Charge martattack's Avatar
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    Definitely use a die grinder with a cutoff wheel. I hope you have a decent compressor because they use alot of Air! I have a 60gal compressor and it just barely made it to cut the spring with no breaks.

    2012 535i
    2005 545i - Retired
    1994 C280 - Retired

  11. #11
    Senior Member
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    angle grinder 30$ at home depot or 20$ at harbor freight.
    taking a break from teh 202 ->

  12. #12
    C55 Charter Member
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    buy a sawzall .... everyone should have one! (you -can- rent one, but that won't be as much fun)

  13. #13
    On my 16v i used a watercooled chop saw... It works great and fast... Just take it to a local metal fab shop..ect and they should cut if for you for a good price...
    Kevin
    I rather be boosted..

  14. #14
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    use a file for the real workout. prison sentance status!

  15. #15
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    plasma cutter! LOL

    I use a mini air saw with a 24tpi(teeth per inch) or more blade when cutting any metal under 3/4in thick. its very precise and works lilke a charm.

    nenad
    2002 S500
    2002 CLK430 w/ 5.5L swap
    2002 SLK32 AMG
    2003 S430 w/ 5.0L swap
    2000 ML55 AMG

  16. #16
    rollinrealbig
    Guest
    Originally posted by Proven Guilty
    use a file for the real workout. prison sentance status!
    oh ya!

    I have access to a good air comp. @ my dads automotive shop, that thing is about my height and 175PSI so I think it will do! LoL

    I will go to Harbor fright tools for a few cut-off wheels since I have a die-grinder! thanks guys!

  17. #17
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    unless you are 4 feet tall that's probably a 90 gallon or so.


    good luck, and remember to cut a little at a time. I've thought about cutting my stock springs down and using those instead of my 2 month old konis

  18. #18
    OG Moderator
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    I just use dremmel and get a few cutting disc...

    I have cut many spring in the past (including BMW's and MB's) and it always works like a charm. It shouldn't take more than 2-3 min to cut each spring.


    Regardz,

    J Irwan
    J Irwan by AMG........Motorsport.

  19. #19
    Senior Member
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    i cut my front coils down today with a die grinder. took about 1min each coil. I cut 1/4 coils off my koni (vogtland) springs, now it sits pretty.

    I wish i had cut a 1/2 coil off though, and if it were too low i could go to a bigger pad (#1s all around)

    So far, no adverse affects!

  20. #20
    rollinrealbig
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    I havnt even seen my car in days, I just got out of surgery yesterday =(

  21. #21
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    wut are u serious that sucks well i hope everything came out alright in the surgery...wutever was getting cut open

  22. #22
    I second the drummel with the fiberglass cuttings discs...works like a charm with a clean cut.

  23. #23
    rollinrealbig
    Guest
    ya I am supposed to get a free set of 16"s from the w210 that look much better then my 15"s, when I get those on ill drop the car as well, then maybe in about a month ill get my 18"s on.

    just now I need new headlights since mine got kicked-in a fight this week

  24. #24
    im contemplating doing the cut spring method also, i have a dremel so should just need to buy some discs for it. If i have any more q's you guys'll be hearing from me!

    Im gonna buy some 2nd hand springs from the wreckers tho. wanna keep mine for sale time.
    Diamonds & Wood

    My merc http://www.club202.com/forums/showthread.php?s=&threadid=9323

  25. #25
    rollinrealbig
    Guest
    Ya i dont know why but i have a feeling I should buy another set to chop and keep my stock ones for any reason.

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